These machines are designed to package powders, flakes, granules, and pelletized type materials for transport in a wide variety of industries. Bags can range in size/capacity from small (20-100 lb.) to larger bulk bags and sacks. (1000-4000 lb.) These systems can be designed to operate manually, semi-automated, or fully automated and can be a simple single-speed filling design, or complex multispeed filling machines with bag vibratory hardware, hydraulic bag raising/lowering, and various other enhancements.
Materials include:
- PVC Powder and Pellets
- Cement and Lime
- Flour and Sugar
- And more…
It has been our experience over the years that most clients in all industries experience some degree of problems (or pain) with some system or process within their facility. That pain can be:
Financial in that they are spending too much time and money on a legacy system that needs updated or replaced.
Productivity in that the system they are using may no longer be performing as efficiently as it once did due to changes or enhancements in operations.
Support-related in that they are not receiving cost-efficient, timely, or satisfactory support.
Why bagging and super sacker integration with Brechbuhler
A bagging or super sacker system only pays off if it fills accurately, runs at the speed your operation needs, and holds up to the abrasive, dusty materials it handles every day. Brechbuhler designs bagging and filling systems around your specific product, bag size, and throughput rather than offering a single standard machine for every application.
Standard or custom-engineered systems
Depending on your volume and complexity, we design everything from simple single-speed filling machines to complex multi-speed systems with bag vibratory hardware and hydraulic bag raising and lowering.
Built for the materials you actually run
Powders, flakes, granules, and pelletized materials each behave differently when filling a bag. We engineer systems around your specific material characteristics rather than a generic filling profile.
Scales to your bag size
Whether you're filling small 20-100 lb. bags or bulk bags and super sacks up to 4,000 lb., we design the right combination of scale, filling head, and bag handling equipment for your range.
Industries and materials we serve
Common materials
We've engineered bagging and super sacker systems for PVC powder and pellets, cement and lime, flour and sugar, and a wide range of other powders, flakes, and granular materials.
Common industries
Our bagging and super sacker systems serve chemical processing, building materials, food production, agriculture, and other industries that need accurate, repeatable bulk fill weights.
Bagger and super sacker FAQs
What bag sizes can a bagging or super sacker system handle?
Our systems are designed to handle everything from small 20-100 lb. bags up to large bulk bags and super sacks in the 1,000-4,000 lb. range, depending on your equipment configuration.
Can these systems run fully automated?
Yes, we design systems to run manually, semi-automated, or fully automated depending on your labor model and throughput requirements.
What materials work well with automated bagging systems?
Powders, flakes, granules, and pelletized materials such as PVC powder and pellets, cement, lime, flour, and sugar are all common applications, though we can evaluate your specific material's flow characteristics.
How accurate are automated bagging and filling systems?
Accuracy depends on your specific system configuration, but properly calibrated bagging and filling scales can achieve tight tolerances suitable for regulatory and customer weight requirements.
Can a bagging system integrate with our existing PLC or ERP?
Yes, we design our bagging and filling controls to integrate with existing PLC and ERP systems so fill data becomes part of your broader plant data rather than a standalone process.
Do you service bagging and super sacker systems outside of Ohio?
Yes, our technicians travel to service bagging and super sacker systems across a wide service area beyond Ohio. Contact us with your location and we'll let you know how we can help.
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