From Measurement to Momentum: How Industrial Scale Solutions Keep Your Operation Moving

In high-volume environments like manufacturing and logistics, weighing systems need to do more than record weight. At Brechbuhler Engineered Solutions, we design and integrate systems that turn weight into an engine for automation, traceability, and throughput.

What Makes These Systems Different?

Unlike basic scales that only display a number, Industrial Scale Solutions are built to operate inside your process. They provide real-time data to your ERP or PLC system and are designed to support batching, inline bagging, layering, and quality control.
From load cells to interface design, every element is selected to match the way you work—so weighing becomes an advantage, not a bottleneck.

Automation Changes Everything

Traditional weighing involved manual checks, isolated systems, and time-consuming reporting. Today, fully integrated systems do the work continuously and automatically.

What Brechbuhler systems are designed to do:

  1. Automate batching, filling, checkweighing, and more
  2. Feed data to ERP or PLC platforms instantly
  3. Log weight activity for traceability and compliance
  4. Operate continuously with minimal operator involvement

Examples in Action

Conveyor and In-Motion Checkweighers

Weighing without slowing down. Products stay in motion while the system ensures every unit meets spec.

Inline Bagger Systems

Automate the bagging of powders, grains, and granular materials with precision dosing and throughput control.

Inline Layering Systems

Stack or position products for packaging or palletizing, maintaining speed and consistency.

Batching and Filling Systems

Improve material consistency and reduce waste in chemical, food, and manufacturing applications.

Truck and Rail Scales

Capture weights, control loading, and stay compliant with DOT regulations through smart integration.

Who Benefits from These Systems?

  1. Manufacturers managing materials at scale
  2. Food and beverage plants needing sanitary designs and speed
  3. Warehouses and distribution centers looking for in-motion accuracy
  4. Agricultural operations measuring feed, grain, or livestock
  5. Chemical and pharma environments requiring intrinsic safety

Why It Matters

When accuracy and automation are built into the same system, everything runs smoother:

  1. Reduce downtime and human error
  2. Gain visibility across processes
  3. Improve compliance and documentation
  4. Lower operational cost per unit
  5. Extend the life of your equipment

Partnering with Brechbuhler

We don’t resell scales—we engineer systems. Every solution is designed for your environment, your software, and your goals. Whether you’re building a new line or updating a legacy process, we’re ready to help.

Talk to an Engineer